BMW 540d
Registered from 2018 to 2019.

About this model
The BMW 5 Series is an executive car manufactured and marketed by BMW since 1972. It is the successor to the BMW New Class sedans and is currently in its eighth generation. The car is sold as either a sedan or, since 1991, a station wagon. A 5-door fastback was sold between 2009 and 2017. Each successive generation has been given an internal G-code designation since 2017. Previously, a F-code designation was used between 2010 and 2016, while an E-code designation was used between 1972 and 2010. These are used to distinguish each model and generation from each other.
From the Wikipedia article BMW 5 Series, licensed under CC BY-SA 4.0.
Where it stands out against its peers
- Air bags: more complaints than 97% of 2018 cars — 45% of its 78 complaints, where an ordinary 2018 car has 6%.
- Seat belts: more complaints than 97% of 2018 cars — 31% of its 78 complaints, where an ordinary 2018 car has 2%.
- Seats: more complaints than 97% of 2018 cars — 18% of its 78 complaints, where an ordinary 2018 car has 2%.
Same model year only, at least 30 peer cars, zeros included. Every car has a worst part; this shows which, and how far from ordinary it is. A high share means more to check, not a verdict.
Specification
| Year | Measured |
|---|---|
| 2018 | 261 hp · 2980 mm wheelbase · 7.8 L/100km (EPA) · 9.0 L/100km city · 6.5 motorway · Sedan, 4-door |
Recalls
Filed by the manufacturer with a regulator. A recall is repaired free of charge, whoever owns the car now.
27% of 2018 cars have more recall campaigns than this one, and an ordinary one has 3. More of them means more to check the service record for, not a worse car.
18V465000
A vehicle stall can increase the risk of a crash.
BMW will notify owners, and dealers will replace the crankshaft sensor, free of charge. The recall began September 6, 2018. Owners may contact BMW customer service at 1-800-525-7417.
19V684000
The lack of an image in the back-up camera display increases the risk of a crash.
BMW will notify owners, and dealers will update the back-up camera software, free of charge. The recall began November 8, 2019. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce at 1-877-877-3735. Toyota owners may contact Toyota customer service at 1-888-270-9371.
22V614000
A melting intake manifold increases the risk of fire.
Dealers will replace the EGR module, and the intake manifold will be inspected and replaced, if necessary, free of charge. Interim owner notification letters were mailed on October 7, 2022. Owner notification letters were mailed December 30, 2022. Owners may contact BMW customer service at 1-800-525-7417.
24V588000
An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.
Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.
Regulator investigations
Opened by NHTSA's Office of Defects Investigation. An investigation is a question the regulator asked about a possible defect, not a fault it found — most end without a recall.
High pressure fuel pump failure
Engineering analysis, opened March 2023, still open.
What the maker told its dealers
Service bulletins are the manufacturer's own repair guidance to dealers, filed with NHTSA. A bulletin is not a defect finding; the count rises with how many things a maker writes down, not only with how many go wrong.
BMW filed 232 bulletins about the 2019 540d.
- Electrical system: 84
- Equipment: 44
- Engine and engine cooling: 25
- Equipment adaptive/mobility: 12
- Steering: 12
- Back over prevention: 10
- Exterior lighting: 10
- Visibility: 6
- Latches/locks/linkages: 5
- Engine: 3
- Other: 21
- Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt… · April 2024
- One or more of the LED daytime running lights are dim or discolored. · April 2024
- The basic conditions for initializing the power windows are not met. · February 2024
- The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 ÃÂâÃÂÃÂÃÂàÃÂâÃÂÃÂÃÂÃÂHU-H: ResetÃÂâÃÂÃÂÃÂàwill… · February 2024
- The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers… · February 2024
- At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be… · February 2024
- SITUATION Unusual noises occur only when operating the steering column in the axial direction. 1. A one-time thump sound at the start of movement Shortly after the steering column starts moving,… · February 2024
- Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel… · January 2024
224 more.
Grouped by NHTSA's top-level system; a bulletin filed under a sub-heading counts toward its system.